Product Description
Product Description
CG-3015E is fast speed mild steel cnc fiber laser cutting machine with 3000*1500mm working area, which consist of machine tool,motion parts, electrical equipment control parts, and other assist parts. Via control system to operation 3 axis motion parts,so it can drive to fiber laser cutting head achieve a stable, accurate, and high speed moving; X and Y axis of aluminium stainless steel sheet cutting machine adopt by imported with original packaging high quality and precision HIWIN linear CZPT rail, working table adopt by square pipe to welding the overall machine, stress relief annealing treat, the max load-bearing of mesa could get 500 KG, it also has universal ball bearing, machine external set up peripheral clamping device, use full enclosed dust proof device, photoelectric sensor, and other precise positioning parts to ensure accuracy of the transmission.
Parameters of laser cutting machine
| Model | CG-3015E |
| Laser type | Fiber laser |
| Laser source | Raycus OR other Brand |
| Laser wavelength | 1070nm |
| Laser output power | 1000W-6000W |
| Cutting area | 3000X1500mm/4000X1500mm/4000X2000mm/6000X2500mm/13000X2500mm |
| Min. line width | <0.1mm |
| Laser source | Raycus/ MAX / IPG |
| Repeatability | ±0.02mm |
| Operating temperature | 0~ 40ºC |
| Electricity demand | 380V/50Hz |
| Cooling method | Water cooling |
| Continuous working time | 24 hours |
| Max. operating speed | 120m/min |
| Max. acceleration | 1.2G |
| X/Y positioning accuracy | 0.03mm |
| Min. slit width | 0.15mm |
Our advantage
1.The machine adopts a moving gantry structure, imported high-precision rack and linear guide, stable transmission and high precision.
2.The bed adopts an integral welded structure, and the beam adopts an integral cast aluminum structure, which has higher accuracy and better stability. The bed and beam are rough processed after annealing, and then subjected to vibration aging treatment, which can completely eliminate the stress of welding and processing, good rigidity, high precision, can keep long-term use without deformation.
3.The X, Y, and Z axes are all imported Japanese servo motors with high precision, high speed, large torque, large inertia, stable and durable performance. Ensure the high speed and acceleration of the whole machine.
4.It adopts Cypcut CNC system, which integrates many special function modules for laser cutting control, with powerful functions, good man-machine interface and simple operation.
5.The CNC cutting machine realizes the core technology of “full-time cutting, high-efficiency cutting and high nesting rate cutting”, which is the fundamental guarantee for effectively saving materials and improving cutting efficiency.
6.The cutting head uses Raytools fiber laser special cutting head and capacitive sensor, which has high sensing accuracy, sensitive response, and the most stable and reliable performance.
7.The high-precision electronically controlled proportional valve imported from Japan can precisely control the air pressure of the cutting auxiliary gas to achieve the best cutting effect.
8. Use advanced pneumatic double-chuck clamping system. The self-adjusting center of the chuck automatically adjusts the clamping force according to the profile specifications to ensure that the thin tube is clamped without damage. Quick corner cutting system. The corners respond quickly, greatly improving the cutting efficiency.
SAMPLE
Applied in sheet metal processing, aviation, spaceflight, electronics, electrical appliances, subway parts, automobile, machinery, precision components, ships, metallurgical equipment, elevator, household appliances, gifts and crafts, tool processing, adornment, advertising, metal foreign processing various manufacturing processing industries.
Mainly used for cutting carbon steel, silicon steel, stainless steel, aluminum alloy, titanium alloy, galvanized steel sheet, pickling board, aluminum zinc plate, copper and many kinds of metal materials cutting and so on.
Cutting Capacity
|
1000W cutting process parameters |
|||
|
Materials |
Thickness(mm) |
speed(m/min) |
Pressure(bar) |
|
stainless steel |
1 |
20-25 |
15 |
|
2 |
6-6.5 |
18 |
|
|
3 |
2.5-3 |
20 |
|
|
4 |
0.7-0.8 |
20 |
|
|
Carbon steel |
2 |
6.5-7 |
0.6 |
|
3 |
2.5-3 |
0.3 |
|
|
4 |
1.8-2.2 |
0.2 |
|
|
5 |
1.5-1.8 |
0.15 |
|
|
6 |
1.1-1.4 |
0.1 |
|
|
8 |
0.9-1.1 |
0.1 |
|
|
10 |
0.7-0.9 |
0.1 |
|
|
12 |
0.6-0.7 |
0.1 |
|
|
Aluminum Plate |
1 |
10 |
1.2 |
|
2 |
5 |
1.4 |
|
|
3 |
1.5 |
1.8 |
|
|
Brass |
1 |
3 |
1.6 |
|
2 |
1.2 |
1.8 |
|
|
Copper |
1.5 |
1.8 |
1 |
Packaging & Shipping
1)Packaging:
Whole film packaging machine; anti-collision package edge; fumigation-free plywood wooden box and pallets with iron binding belt.
2)Shipping:
We cooperate with SINOTRANS company whose experience in the CZPT transportation will guarantee your machine safety. We also provide train transport, especially to Russia, Ukraine and other inland countries.
Workshop
ZheJiang Chaogong Laser Technology Co., Ltd. specializes in R&D and production of various laser equipment, such as laser cutting. All series machines are with Two-year’s warranty. Also our service support various languages, like English, French, Arabic, Spanish, Russian, Korean, Portuguese, German and so on. Meanwhile, customized equipment are available according to different requirements.
Within the field, Chaogong has passed CE and FDA qualifications. Moreover, Chaogong has successfully practiced ISO quality system and 5S management, which assures high-efficient production and products’ reliability. After years of hard work, Chaogong products have made presence in more than 100 Countries such as North America, West Europe, South Asia, South America and Mid East etc.. Facing the chances and challenges of Global Economic Integration, as well as being offered with opportunities of Knowledge Economy Era, the self-motivated Chaogong stuff, brave and passionate, initiatively implement the enterprise management policy: “Scientific Management, Continuous Improvement, Rapid Development, Credit First, Quality First”. We aim to be a professional, branding, and International suppliers for various industrial solutions.
FAQ
Q: Are you manufacturer ?
A: Yes, we are a laser equipment manufacturer integrating R&D, production and sales.
Q: Can I get a machine basing on my own requirements?
A: Yes, we can offer OEM and ODM service to customers.
Q: This is the first time I use this kind of machine, is it easy operate?
A: Don’ t worry, we will provide customers with videos of using guidance and English user’s manuals. If customers still have doubts, our customer service can keep in touch with our engineer at 7×24 hours online, through / / /mobile phone or email. Our engineer will help to solve your problems as soon as possible.
Q:What’s your MOQ and delivery?
A:Our MOQ is 1 set machine.
Q: If my machine is broken. Can you repair it for me?
A: Yes. We have free training online. If there is big trouble with your machine in the warranty time, we can repair it.
Calculating the Deflection of a Worm Shaft
In this article, we’ll discuss how to calculate the deflection of a worm gear’s worm shaft. We’ll also discuss the characteristics of a worm gear, including its tooth forces. And we’ll cover the important characteristics of a worm gear. Read on to learn more! Here are some things to consider before purchasing a worm gear. We hope you enjoy learning! After reading this article, you’ll be well-equipped to choose a worm gear to match your needs.
Calculation of worm shaft deflection
The main goal of the calculations is to determine the deflection of a worm. Worms are used to turn gears and mechanical devices. This type of transmission uses a worm. The worm diameter and the number of teeth are inputted into the calculation gradually. Then, a table with proper solutions is shown on the screen. After completing the table, you can then move on to the main calculation. You can change the strength parameters as well.
The maximum worm shaft deflection is calculated using the finite element method (FEM). The model has many parameters, including the size of the elements and boundary conditions. The results from these simulations are compared to the corresponding analytical values to calculate the maximum deflection. The result is a table that displays the maximum worm shaft deflection. The tables can be downloaded below. You can also find more information about the different deflection formulas and their applications.
The calculation method used by DIN EN 10084 is based on the hardened cemented worm of 16MnCr5. Then, you can use DIN EN 10084 (CuSn12Ni2-C-GZ) and DIN EN 1982 (CuAl10Fe5Ne5-C-GZ). Then, you can enter the worm face width, either manually or using the auto-suggest option.
Common methods for the calculation of worm shaft deflection provide a good approximation of deflection but do not account for geometric modifications on the worm. While Norgauer’s 2021 approach addresses these issues, it fails to account for the helical winding of the worm teeth and overestimates the stiffening effect of gearing. More sophisticated approaches are required for the efficient design of thin worm shafts.
Worm gears have a low noise and vibration compared to other types of mechanical devices. However, worm gears are often limited by the amount of wear that occurs on the softer worm wheel. Worm shaft deflection is a significant influencing factor for noise and wear. The calculation method for worm gear deflection is available in ISO/TR 14521, DIN 3996, and AGMA 6022.
The worm gear can be designed with a precise transmission ratio. The calculation involves dividing the transmission ratio between more stages in a gearbox. Power transmission input parameters affect the gearing properties, as well as the material of the worm/gear. To achieve a better efficiency, the worm/gear material should match the conditions that are to be experienced. The worm gear can be a self-locking transmission.
The worm gearbox contains several machine elements. The main contributors to the total power loss are the axial loads and bearing losses on the worm shaft. Hence, different bearing configurations are studied. One type includes locating/non-locating bearing arrangements. The other is tapered roller bearings. The worm gear drives are considered when locating versus non-locating bearings. The analysis of worm gear drives is also an investigation of the X-arrangement and four-point contact bearings.
Influence of tooth forces on bending stiffness of a worm gear
The bending stiffness of a worm gear is dependent on tooth forces. Tooth forces increase as the power density increases, but this also leads to increased worm shaft deflection. The resulting deflection can affect efficiency, wear load capacity, and NVH behavior. Continuous improvements in bronze materials, lubricants, and manufacturing quality have enabled worm gear manufacturers to produce increasingly high power densities.
Standardized calculation methods take into account the supporting effect of the toothing on the worm shaft. However, overhung worm gears are not included in the calculation. In addition, the toothing area is not taken into account unless the shaft is designed next to the worm gear. Similarly, the root diameter is treated as the equivalent bending diameter, but this ignores the supporting effect of the worm toothing.
A generalized formula is provided to estimate the STE contribution to vibratory excitation. The results are applicable to any gear with a meshing pattern. It is recommended that engineers test different meshing methods to obtain more accurate results. One way to test tooth-meshing surfaces is to use a finite element stress and mesh subprogram. This software will measure tooth-bending stresses under dynamic loads.
The effect of tooth-brushing and lubricant on bending stiffness can be achieved by increasing the pressure angle of the worm pair. This can reduce tooth bending stresses in the worm gear. A further method is to add a load-loaded tooth-contact analysis (CCTA). This is also used to analyze mismatched ZC1 worm drive. The results obtained with the technique have been widely applied to various types of gearing.
In this study, we found that the ring gear’s bending stiffness is highly influenced by the teeth. The chamfered root of the ring gear is larger than the slot width. Thus, the ring gear’s bending stiffness varies with its tooth width, which increases with the ring wall thickness. Furthermore, a variation in the ring wall thickness of the worm gear causes a greater deviation from the design specification.
To understand the impact of the teeth on the bending stiffness of a worm gear, it is important to know the root shape. Involute teeth are susceptible to bending stress and can break under extreme conditions. A tooth-breakage analysis can control this by determining the root shape and the bending stiffness. The optimization of the root shape directly on the final gear minimizes the bending stress in the involute teeth.
The influence of tooth forces on the bending stiffness of a worm gear was investigated using the CZPT Spiral Bevel Gear Test Facility. In this study, multiple teeth of a spiral bevel pinion were instrumented with strain gages and tested at speeds ranging from static to 14400 RPM. The tests were performed with power levels as high as 540 kW. The results obtained were compared with the analysis of a three-dimensional finite element model.
Characteristics of worm gears
Worm gears are unique types of gears. They feature a variety of characteristics and applications. This article will examine the characteristics and benefits of worm gears. Then, we’ll examine the common applications of worm gears. Let’s take a look! Before we dive in to worm gears, let’s review their capabilities. Hopefully, you’ll see how versatile these gears are.
A worm gear can achieve massive reduction ratios with little effort. By adding circumference to the wheel, the worm can greatly increase its torque and decrease its speed. Conventional gearsets require multiple reductions to achieve the same reduction ratio. Worm gears have fewer moving parts, so there are fewer places for failure. However, they can’t reverse the direction of power. This is because the friction between the worm and wheel makes it impossible to move the worm backwards.
Worm gears are widely used in elevators, hoists, and lifts. They are particularly useful in applications where stopping speed is critical. They can be incorporated with smaller brakes to ensure safety, but shouldn’t be relied upon as a primary braking system. Generally, they are self-locking, so they are a good choice for many applications. They also have many benefits, including increased efficiency and safety.
Worm gears are designed to achieve a specific reduction ratio. They are typically arranged between the input and output shafts of a motor and a load. The 2 shafts are often positioned at an angle that ensures proper alignment. Worm gear gears have a center spacing of a frame size. The center spacing of the gear and worm shaft determines the axial pitch. For instance, if the gearsets are set at a radial distance, a smaller outer diameter is necessary.
Worm gears’ sliding contact reduces efficiency. But it also ensures quiet operation. The sliding action limits the efficiency of worm gears to 30% to 50%. A few techniques are introduced herein to minimize friction and to produce good entrance and exit gaps. You’ll soon see why they’re such a versatile choice for your needs! So, if you’re considering purchasing a worm gear, make sure you read this article to learn more about its characteristics!
An embodiment of a worm gear is described in FIGS. 19 and 20. An alternate embodiment of the system uses a single motor and a single worm 153. The worm 153 turns a gear which drives an arm 152. The arm 152, in turn, moves the lens/mirr assembly 10 by varying the elevation angle. The motor control unit 114 then tracks the elevation angle of the lens/mirr assembly 10 in relation to the reference position.
The worm wheel and worm are both made of metal. However, the brass worm and wheel are made of brass, which is a yellow metal. Their lubricant selections are more flexible, but they’re limited by additive restrictions due to their yellow metal. Plastic on metal worm gears are generally found in light load applications. The lubricant used depends on the type of plastic, as many types of plastics react to hydrocarbons found in regular lubricant. For this reason, you need a non-reactive lubricant.
