Product Description
Introduction:
The steel grabber material handling machine is a kind of scrap loading and unloading equipment. It can realize a variety of operation functions by changing the gripper material handling and working device. Therefore, it is also called a grabber, which is widely used in steel plants, smelters, ports, docks and scrap transfer. Special engineering machinery in the industry, equipped with different grippers (such as plum grab, shell grab, round grab, billet grab, hydraulic shear, hydraulic pliers, etc.) to meet different customer conditions for scrap, ore, coal The demand for bulk fertilizer and yellow sand loading and unloading.
1.Economical and reliable
Single pump constant power, dual pump cross power control, stable engine output;
Negative flow pump control method and good economy;
The hydraulic oil radiator and engine water cooler are cartridge-mounted, compact and efficient;
Hydraulic hoses and seals are fixed with imported products and have high reliability.
2.Reasonable design
The boom and the arm are hydraulically locked, and the impact resistance is good, and both of them realize the double pump confluence, the stick regeneration, the multi-motion composite, and the work is stable;
Two speeds of walking speed are selected to achieve 2 speeds to meet different working conditions;
Upper arm brake for walking and swinging mechanism, hydraulic opening, good safety;
Flexible configuration according to different grades of users;
The power system, hydraulic system and working device can be freely and flexibly configured according to user requirements;
The working device adopts the structure of “straight moving arm and curved stick”, and is equipped with electric suction cup and lifting driver’s cab;
3.High efficiency and environmental protection
Simple operation, convenient maintenance and safe and reliable performance;
Environmental protection, energy saving, low noise and long service life;
The far-infrared remote control system can realize long-distance operation; the crawler type traveling device has small grounding pressure, stable walking and flexible steering.
Advantage:
1.The engine air filter is double-filtered, which can well cope with the problem of large dust on the scrap picking operation site. Especially in a closed working environment indoors, the dust concentration is greater. The dual filtration system increases engine efficiency and extends service life.
2.The cab can choose height adjustable type or fixed type with different height.The cabin is shockproof and soundproof type.It has wide view and equipped with air conditioning and audio, air seats, safe and comfortable.
3.Power system, hydraulic system and grabbing implements can be customerized according to different working size and work requirement.
4.Standard central lubrication make daily maintenance easy.
5.Diesel and electric hybrid drive can be driven by both internal combustion engine and electric motor drive.
Driven by electric motor, it has low maintenance cost, no pollution and low failure rate. 4. Motor operation is 1 third of the cost of internal combustion engine operation.
6.Original imported hydraulic system, exclusive electronic control system, the perfect integration of mechanical, electric and hydraulic integration.
7.widened and extended “X” frame, standard with 800mm aluminum plate, strong stability, to ensure the efficient operation of the whole machine.
8.It adopts high-strength wear-resistant steel, shell-type grab, plum grab, electromagnetic sucker and other accessories to flexibly switch, and can be customized according to working conditions.
9.Original imported hose, steel wire surround, to prevent oil leakage, high reliability.
10.Equipped with a hydraulic oil strong air heat sink to ensure that the hydraulic oil temperature rise of the equipment does not exceed 80 °C. Effectively extend the life of hydraulic seals.
Specification:
Model | YGYCGZ600 CRAWLER | |
Engine | ||
Diesel engine | Cummins | |
Model | QSL8.9-C360(EURO III) | |
Type | Turbocharged, air air cooling | |
Cylinder No. | 6 | |
Cylinder diameter/stroke | 114mm/144.5mm | |
Piston displacement | 8.9L | |
Rated power | 264KW/2100rpm | |
using power | 256kw/1800rpm | |
Max torque | 1500N.m@1500rpm | |
Air filter | Secondary dry air filter + prefilter | |
Alternator model | Cummins/21BJ077,24V,70A | |
Starting motor model parameter | Cummins/C5256984,24V,7.5kW | |
Electronic system | ||
System pressure | 24v | |
Battery set | 2x12v/180Ah | |
Hydraulic system | ||
Type | Dual pump dual loop negative flow control variable system | |
Main pump type | shaft type plunger variable dual pump | |
Max flow | 2×400 L/min | |
Max working pressure | 31.5Mpa | |
Pilot type | Gear pump | |
Max flow | 1x30L/min | |
Max working pressure | 3.92Mpa | |
Secondary overload pressure | 35Mpa | |
Walking | 35Mpa | |
Swing | 29.5Mpa | |
cylinder (QTY – cylinder diameter x stroke) | ||
Arm cylinder | 2-φ170mmx1825mm | |
Stick cylinder | 2-φ140mmx1635mm | |
Plum flower grab cylinder | 5-φ80mmx350mm | |
Shell grab cylinder | 2-φ125mmx400mm | |
Hydraulic oil cooling mode | Hydraulic oil radiator is forced by the hydraulic motor to dissipate heat | |
Working cycle time | 20-25S | |
Walking system | ||
Walking, steering control | Pedal control with joystick | |
Walking motor | 2x axial plunger type quant motor | |
Retarding mechanism | two stage planetary gear reducer | |
Travel brake | closed wet multi-disc brake | |
Walking speed | two stage 0-2.9/0-5 | |
Maximum traction | 365kN | |
Climbing ability | 30° | |
Vehicle chassis type | X type | |
Crawler frame | Box type section construction | |
Crawler tension | Butter cylinder tensioned | |
segments | Three-stiffened heavy track plate | |
Segments number | 54 pcs per side | |
Drag sprocket number | 2 pcs per side | |
Supporting roller number | 10 pcs per side | |
Rotation system | ||
Type | Open type hydraulic driven | |
Rotary motor | 1x axial plunger type quant motor | |
Retarding mechanism | Two-stage planetary reducer | |
Slewing brake | closed wet multi-disc brake | |
Slewing bearing | Single line ball type swing support | |
Rotary speed | 10.5rpm | |
Oil/fuel capacity | ||
Hydraulic oil tank | 730L | |
Fuel tank | 540L | |
Cooling water tank | 50L | |
Engine oil | 18L | |
Travel reducer gearbox | 2x8L | |
Driver’s sight height | ||
Fixed increased cabin height | 1700mm | |
Fixed increased cabin driver’s sight | 4250mm | |
Lifting type cabin lifting height | 0-1900mm | |
Lifting type cabin driver’s sight | 2550/4450mm | |
Plumblossom grab (including suspension assembly) | ||
Grab capacity (M3) | 1 | |
Gravity (t) | 2.02 | |
Close/open size (mm) | 1480/2750 | |
clamshell grab(including suspension assembly) | ||
Grab capacity (M3) | 3 | |
Gravity (t) | 2.1 | |
Close/open size (mm) | 1990/2600 | |
A main machine length | 15800 | |
B. Height of main engine (fixed increase by 1000mm) | 4370 | |
C main machine width | 3600 | |
D platform width | 3400 | |
E center distance between drive wheel and guide wheel | 4260 | |
F track length | 5200 | |
G gauge | 2800 | |
H track width | 800 | |
I track plate width | 3600 | |
J track height | 1050 | |
K minimum ground clearance | 400 | |
L tail turning radius | 5200 | |
M hood height above ground | 2590 | |
N. Ballast clearance above ground | 1190 |
Photos
How to Identify a Faulty Drive Shaft
The most common problems associated with automotive driveshafts include clicking and rubbing noises. While driving, the noise from the driver’s seat is often noticeable. An experienced auto mechanic can easily identify whether the sound is coming from both sides or from 1 side. If you notice any of these signs, it’s time to send your car in for a proper diagnosis. Here’s a guide to determining if your car’s driveshaft is faulty:
Symptoms of Driveshaft Failure
If you’re having trouble turning your car, it’s time to check your vehicle’s driveshaft. A bad driveshaft can limit the overall control of your car, and you should fix it as soon as possible to avoid further problems. Other symptoms of a propshaft failure include strange noises from under the vehicle and difficulty shifting gears. Squeaking from under the vehicle is another sign of a faulty driveshaft.
If your driveshaft fails, your car will stop. Although the engine will still run, the wheels will not turn. You may hear strange noises from under the vehicle, but this is a rare symptom of a propshaft failure. However, you will have plenty of time to fix the problem. If you don’t hear any noise, the problem is not affecting your vehicle’s ability to move.
The most obvious signs of a driveshaft failure are dull sounds, squeaks or vibrations. If the drive shaft is unbalanced, it is likely to damage the transmission. It will require a trailer to remove it from your vehicle. Apart from that, it can also affect your car’s performance and require repairs. So if you hear these signs in your car, be sure to have it checked by a mechanic right away.
Drive shaft assembly
When designing a propshaft, the design should be based on the torque required to drive the vehicle. When this torque is too high, it can cause irreversible failure of the drive shaft. Therefore, a good drive shaft design should have a long service life. Here are some tips to help you design a good driveshaft. Some of the main components of the driveshaft are listed below.
Snap Ring: The snap ring is a removable part that secures the bearing cup assembly in the yoke cross hole. It also has a groove for locating the snap ring. Spline: A spline is a patented tubular machined element with a series of ridges that fit into the grooves of the mating piece. The bearing cup assembly consists of a shaft and end fittings.
U-joint: U-joint is required due to the angular displacement between the T-shaped housing and the pinion. This angle is especially large in raised 4x4s. The design of the U-joint must guarantee a constant rotational speed. Proper driveshaft design must account for the difference in angular velocity between the shafts. The T-bracket and output shaft are attached to the bearing caps at both ends.
U-joint
Your vehicle has a set of U-joints on the driveshaft. If your vehicle needs to be replaced, you can do it yourself. You will need a hammer, ratchet and socket. In order to remove the U-joint, you must first remove the bearing cup. In some cases you will need to use a hammer to remove the bearing cup, you should be careful as you don’t want to damage the drive shaft. If you cannot remove the bearing cup, you can also use a vise to press it out.
There are 2 types of U-joints. One is held by a yoke and the other is held by a c-clamp. A full ring is safer and ideal for vehicles that are often used off-road. In some cases, a full circle can be used to repair a c-clamp u-joint.
In addition to excessive torque, extreme loads and improper lubrication are common causes of U-joint failure. The U-joint on the driveshaft can also be damaged if the engine is modified. If you are driving a vehicle with a heavily modified engine, it is not enough to replace the OE U-joint. In this case, it is important to take the time to properly lubricate these components as needed to keep them functional.
tube yoke
QU40866 Tube Yoke is a common replacement for damaged or damaged driveshaft tubes. They are desirably made of a metallic material, such as an aluminum alloy, and include a hollow portion with a lug structure at 1 end. Tube yokes can be manufactured using a variety of methods, including casting and forging. A common method involves drawing solid elements and machining them into the final shape. The resulting components are less expensive to produce, especially when compared to other forms.
The tube fork has a connection point to the driveshaft tube. The lug structure provides attachment points for the gimbal. Typically, the driveshaft tube is 5 inches in diameter and the lug structure is 4 inches in diameter. The lug structure also serves as a mounting point for the drive shaft. Once installed, Tube Yoke is easy to maintain. There are 2 types of lug structures: 1 is forged tube yoke and the other is welded.
Heavy-duty series drive shafts use bearing plates to secure the yoke to the U-joint. All other dimensions are secured with external snap rings. Yokes are usually machined to accept U-bolts. For some applications, grease fittings are used. This attachment is more suitable for off-road vehicles and performance vehicles.
end yoke
The end yoke of the drive shaft is an integral part of the drive train. Choosing a high-quality end yoke will help ensure long-term operation and prevent premature failure. Pat’s Driveline offers a complete line of automotive end yokes for power take-offs, differentials and auxiliary equipment. They can also measure your existing parts and provide you with high quality replacements.
A U-bolt is an industrial fastener with threaded legs. When used on a driveshaft, it provides greater stability in unstable terrain. You can purchase a U-bolt kit to secure the pinion carrier to the drive shaft. U-bolts also come with lock washers and nuts. Performance cars and off-road vehicles often use this type of attachment. But before you install it, you have to make sure the yoke is machined to accept it.
End yokes can be made of aluminum or steel and are designed to provide strength. It also offers special bolt styles for various applications. CZPT’s drivetrain is also stocked with a full line of automotive flange yokes. The company also produces custom flanged yokes for many popular brands. Since the company has a comprehensive line of replacement flange yokes, it can help you transform your drivetrain from non-serviceable to serviceable.
bushing
The first step in repairing or replacing an automotive driveshaft is to replace worn or damaged bushings. These bushings are located inside the drive shaft to provide a smooth, safe ride. The shaft rotates in a rubber sleeve. If a bushing needs to be replaced, you should first check the manual for recommendations. Some of these components may also need to be replaced, such as the clutch or swingarm.