China Standard Automatic Servo Motor Drive Piston Bottling Line for Filling Capping Labeling Cream/Shampoo/Liquid Soap near me shop

Product Description

Automatic Liquid Soap Hand Wash Filling Machine Shampoo Liquid Detergent Body Lotion Bottle Filling Machine

Product Description
This automatic filling line consist of piston filling machine,capping machine and cap feeder.It is suitable for filling thick liquid like tomato paste,jam,honey.These 2 machine can work with automatic labeling machine to realize automated production.This line is widely used in food,beverage,cosmetics and daily chemical industries.

Model S-T2-2P S-T4-4P S-T6-6P S-T8-8P
Voltage 110/220V 50-60HZ 800W
Flling Range 5-100m/10-300ml/50-500mI/100-1000ml/500-3000m/1000-5000ml
Working Speed
(based on water)
10-40bottles/min 20- 50bottles/min 30-70bottles/min 40-80bottles/min
Flling Accuracy ≤+1%
Air Pressure 0.5-0.7MPa
Conveyor size About 1990*100mm(L*W)
Size of filling nozzle φ10mm
Size of air compressor connector φ10mm
Machine weight 220kg 260kg 300kg 650kg
Dimension 200x120x230cm 200x120x230cm 250x130x230cm 280x130x250cm

Machine model SGJ-4
Bottle height 30-300mm
Cap Diameter 18-70mm
Botle Diameter 20-160mm
Working speed 20-60 bottles / minute (depending on bottle and cap size and shape)
Working voltage AC220V/110V 50-60HZ
Wokingn pressure 0.4-0.6MPa
Machine size About 1930*740*1600mm
Package size About 2000*820*1760mm
Machine weight About 150kg

After-sales Service
1.Warranty time: 1 year, from the date which the product is qualified commissioning.
Any damage except the wrong operation during warranty period is repaired freely.But the travel and hotel expenses should be count on buyer.
2. Commissioning services: the product’s installation and commissioning at the demand side, our engineers will not leave there until get your agreement.
3. Training services: our engineers will train your staff to operate it during the period of installation and commissioning,
and they will not leave there until your staff can operate it properly and normally.
4. Maintenance services: any malfunction happened, once you inquiry us, we will reply you within 48 hours except the special reasons.
5. Lifelong services: we provide lifelong services for all the products we sold out, and supply the spare parts with discount price.
6. Certificate services: we can provide related certificates to customers freely according to the request of customers.
7. Inspection services: you can ask the third part inspection company or your inspector to inspect the products before shipment.
8. The file: the Manual Specification, report of the material which used to the equipment and other documents related to the GMP authentication information will be provided by us.
RFQ
Q: Are you a factory?
A: Yes we are a factory with more than 20 years manufacturing experience. One is in JZheJiang Province,
Another is in HangZhou next to our office.
Q:I’m new in our industry,but I’m planing to set up a factory, what canI do?
A: We will design the most suitable proposal based on your actual situation, such as the daily production,raw material formula, factory layout, etc. Also we would like to intro- duce some excellent suppliers of raw materials, bottles,labels, etc if needed. After sales, engineer will be send to fields installation, training and commissioning. 
Q: How long is your warranty? After warranty, what if we encounter problem about the machine?
A: Our warranty is 1 year.After warranty we still offer you lifetime after-sales service, anytime you need we are there to help. If the problem is easily to solve, we will shoot a solution video for you. If video doesn’t work out, we will send engineer to your factory.
Q: How can you control the quality before delivery?
A: First, our component/spare parts providers test their products before they offer com- ponents to us.Besides, our quality control team will test machines performance or running speed before shipment. We would like to invite you come to our factory to verify machines yourself. If your schedule is busy, we wil take a video to record the testing procedure and send the video to you.
Q:Are your machines difficult to operate? How do you teach us using the machine?
A: Our machines are fool-style operation design,very easy to operate.Besides,before delivery we will shoot instruction video to introduce machines’functions and to teach you how to use them.If needed engineers are available to come to your factory to help install machines, test machines and teach your staff to use the machines.
Q: Can I come to your factory to observe machine running?
A: Yes, customers are warmly welcome to visit our factory.
Q: Can you make the machine according to buyer’s request?
A: Yes,OEM is acceptable. Most of our machines are customized design based on cus- tomer’s requirements or situation
 

What Are the Advantages of a Splined Shaft?

If you are looking for the right splined shaft for your machine, you should know a few important things. First, what type of material should be used? Stainless steel is usually the most appropriate choice, because of its ability to offer low noise and fatigue failure. Secondly, it can be machined using a slotting or shaping machine. Lastly, it will ensure smooth motion. So, what are the advantages of a splined shaft?
Stainless steel is the best material for splined shafts

When choosing a splined shaft, you should consider its hardness, quality, and finish. Stainless steel has superior corrosion and wear resistance. Carbon steel is another good material for splined shafts. Carbon steel has a shallow carbon content (about 1.7%), which makes it more malleable and helps ensure smooth motion. But if you’re not willing to spend the money on stainless steel, consider other options.
There are 2 main types of splines: parallel splines and crowned splines. Involute splines have parallel grooves and allow linear and rotary motion. Helical splines have involute teeth and are oriented at an angle. This type allows for many teeth on the shaft and minimizes the stress concentration in the stationary joint.
Large evenly spaced splines are widely used in hydraulic systems, drivetrains, and machine tools. They are typically made from carbon steel (CR10) and stainless steel (AISI 304). This material is durable and meets the requirements of ISO 14-B, formerly DIN 5463-B. Splined shafts are typically made of stainless steel or C45 steel, though there are many other materials available.
Stainless steel is the best material for a splined shaft. This metal is also incredibly affordable. In most cases, stainless steel is the best choice for these shafts because it offers the best corrosion resistance. There are many different types of splined shafts, and each 1 is suited for a particular application. There are also many different types of stainless steel, so choose stainless steel if you want the best quality.
For those looking for high-quality splined shafts, CZPT Spline Shafts offer many benefits. They can reduce costs, improve positional accuracy, and reduce friction. With the CZPT TFE coating, splined shafts can reduce energy and heat buildup, and extend the life of your products. And, they’re easy to install – all you need to do is install them.
splineshaft

They provide low noise, low wear and fatigue failure

The splines in a splined shaft are composed of 2 main parts: the spline root fillet and the spline relief. The spline root fillet is the most critical part, because fatigue failure starts there and propagates to the relief. The spline relief is more susceptible to fatigue failure because of its involute tooth shape, which offers a lower stress to the shaft and has a smaller area of contact.
The fatigue life of splined shafts is determined by measuring the S-N curve. This is also known as the Wohler curve, and it is the relationship between stress amplitude and number of cycles. It depends on the material, geometry and way of loading. It can be obtained from a physical test on a uniform material specimen under a constant amplitude load. Approximations for low-alloy steel parts can be made using a lower-alloy steel material.
Splined shafts provide low noise, minimal wear and fatigue failure. However, some mechanical transmission elements need to be removed from the shaft during assembly and manufacturing processes. The shafts must still be capable of relative axial movement for functional purposes. As such, good spline joints are essential to high-quality torque transmission, minimal backlash, and low noise. The major failure modes of spline shafts include fretting corrosion, tooth breakage, and fatigue failure.
The outer disc carrier spline is susceptible to tensile stress and fatigue failure. High customer demands for low noise and low wear and fatigue failure makes splined shafts an excellent choice. A fractured spline gear coupling was received for analysis. It was installed near the top of a filter shaft and inserted into the gearbox motor. The service history was unknown. The fractured spline gear coupling had longitudinally cracked and arrested at the termination of the spline gear teeth. The spline gear teeth also exhibited wear and deformation.
A new spline coupling method detects fault propagation in hollow cylindrical splined shafts. A spline coupling is fabricated using an AE method with the spline section unrolled into a metal plate of the same thickness as the cylinder wall. In addition, the spline coupling is misaligned, which puts significant concentration on the spline teeth. This further accelerates the rate of fretting fatigue and wear.
A spline joint should be lubricated after 25 hours of operation. Frequent lubrication can increase maintenance costs and cause downtime. Moreover, the lubricant may retain abrasive particles at the interfaces. In some cases, lubricants can even cause misalignment, leading to premature failure. So, the lubrication of a spline coupling is vital in ensuring proper functioning of the shaft.
The design of a spline coupling can be optimized to enhance its wear resistance and reliability. Surface treatments, loads, and rotation affect the friction properties of a spline coupling. In addition, a finite element method was developed to predict wear of a floating spline coupling. This method is feasible and provides a reliable basis for predicting the wear and fatigue life of a spline coupling.
splineshaft

They can be machined using a slotting or shaping machine

Machines can be used to shape splined shafts in a variety of industries. They are useful in many applications, including gearboxes, braking systems, and axles. A slotted shaft can be manipulated in several ways, including hobbling, broaching, and slotting. In addition to shaping, splines are also useful in reducing bar diameter.
When using a slotting or shaping machine, the workpiece is held against a pedestal that has a uniform thickness. The machine is equipped with a stand column and limiting column (Figure 1), each positioned perpendicular to the upper surface of the pedestal. The limiting column axis is located on the same line as the stand column. During the slotting or shaping process, the tool is fed in and out until the desired space is achieved.
One process involves cutting splines into a shaft. Straddle milling, spline shaping, and spline cutting are 2 common processes used to create splined shafts. Straddle milling involves a fixed indexing fixture that holds the shaft steady, while rotating milling cutters cut the groove in the length of the shaft. Several passes are required to ensure uniformity throughout the spline.
Splines are a type of gear. The ridges or teeth on the drive shaft mesh with grooves in the mating piece. A splined shaft allows the transmission of torque to a mate piece while maximizing the power transfer. Splines are used in heavy vehicles, construction, agriculture, and massive earthmoving machinery. Splines are used in virtually every type of rotary motion, from axles to transmission systems. They also offer better fatigue life and reliability.
Slotting or shaping machines can also be used to shape splined shafts. Slotting machines are often used to machine splined shafts, because it is easier to make them with these machines. Using a slotting or shaping machine can result in splined shafts of different sizes. It is important to follow a set of spline standards to ensure your parts are manufactured to the highest standards.
A milling machine is another option for producing splined shafts. A spline shaft can be set up between 2 centers in an indexing fixture. Two side milling cutters are mounted on an arbor and a spacer and shims are inserted between them. The arbor and cutters are then mounted to a milling machine spindle. To make sure the cutters center themselves over the splined shaft, an adjustment must be made to the spindle of the machine.
The machining process is very different for internal and external splines. External splines can be broached, shaped, milled, or hobbed, while internal splines cannot. These machines use hard alloy, but they are not as good for internal splines. A machine with a slotting mechanism is necessary for these operations.

China Standard Automatic Servo Motor Drive Piston Bottling Line for Filling Capping Labeling Cream/Shampoo/Liquid Soap   near me shop China Standard Automatic Servo Motor Drive Piston Bottling Line for Filling Capping Labeling Cream/Shampoo/Liquid Soap   near me shop