Product Description

6 cavity servo drive automatic juice production line use PET bottle making blow moulding machines

Technical Parameters

Model	Item	PM-A2	PM-A4	PM-A6
Produtivity	Depend on bottle design	1800-2000 PCS/H	3200-4000 PCS/H	4000-5500 PCS/H
Product type	Volume	0.1-2.0L	0.1-2.0L	0.1-2.0L
	Body diameter	≤100mm	≤100mm	≤100mm
	Height	≤310mm	≤310mm	≤330mm
	Neck diameter	≤38mm	≤38mm	≤38mm
Mold	Cavity	2	4	6
	Mold thickness	240mm	240mm	240mm
	Mold volume	260*240*370mm	510*240*360mm	640*240*360mm
Main machine Power	Electrical source power	220V/380V 50/60HZ
		3Phase	3Phase	3Phase
	Rated Power	25KW	49KW	73KW
	Really use power	6.5KW	13	25
Air system	HP air compressor	1.6m3/min 3.0Mpa	3.0m3/min 3.0Mpa	6.0m3/min 3.0Mpa
	LP air compressor	1.0m3/min 1.0Mpa	1.6m3/min 1.0Mpa	2.0m3/min 1.0Mpa
	Air Tank	0.6m3 3.0Mpa	0.6m3 3.0Mpa	1.0m3 3.0Mpa
	Air dryer	1.0m3/min 3.0Mpa	2.0m3/min 3.0Mpa	6.0m3/min 3.0Mpa
Cooling water	Water Chiller	3HP	3HP	5HP
Machine	Size(L*W*H)	1900*1280*1930mm	1900*1860*1930mm	4100*1400*1800mm
	Weight	2000kg	3600kg	3000kg
Preform unscrambler	Size(L*W*H)	2000*950*2480mm	2000*950*2480mm	2000*950*2480mm
	Weight	250kg	250kg	250kg

The Automatic PET bottle blowing machine is suitable for the production of 0.1L-2.0L plastic containers and round and square bottles.
Fully automatic blow molding machine, freeing hands all the time, automatically adding preforms, automatic molding.
PLC controller, easy to operate, make different molds according to different customer products, and produce suitable products.
The whole Automatic PET bottle blowing machine adopts SS304 material, and the thickness is higher than that of the same industry machine. More efficient.

Main Features for PET Bottle Blowing Machine
1. Stable performance with advanced PLC.
2. Automatic preform conveyer to save human cost.
3. Preform self-rotation and infrared pre-heater revolution assure the even distribution of heat, which improve the bottle shaping rate, increase the production.
4. High adjusting performance to enable preheat the preforms perfectly by adjust the voltage control area in the PLC, which could adjust the temperature of the infrared lights in the pre-heater, and keep the proper temperature and humidity invariable.
5. High safeties with security automatic-locking device in each mechanical action, which will make the production into a perfect safe environment, in case of the breakdown in certain procedure.
6. Introduce the FESTO air cylinder to avoid contamination and noise.
7. Satisfaction with different atmospheric pressure for blowing and mechanical action by dividing the blowing and action into 3 parts in the air pressure diagram of the machine.
8. Strong clamping force with high pressure and double crank links to lock the mould.
9. Two ways of operating: Automatic and manual.
10. Low cost, high efficiency, easy operation, easy maintenance, etc, with automatic technological process.
11. Contamination is avoided for the bottle body.
12. Ideal effect of the chilling with the chilling system.
13. Easy installation and starting
14. Safereliable and unique design of the position of valve to make the pneumatic diagram in the machine easier to understand.

Cylinder of PET Bottle Blowing Machine

Brand: FESTO 
Original: Germany 
Domestic famous engines, strong driving force, low fuel consumption, high economic benefits 12F+4R sliding sleeve shift.

Holding Part of PET Bottle Blowing Machine

Brand:KTO
Original: Germany 
With Strong catching preform convey to the next step

Blowing cylinder of PET Bottle Blowing Machine

Brand: FESTO 
Original: Germany 
Domestic famous engines, strong driving force, low fuel consumption, high economic benefits 12F+4R sliding sleeve shift.

Air compressor,filter,air tank 

Brand: Hengda
Original: China 
Complete supply the machine with required gas.

Our Service

Installation service
When you finish the Preparation conditions, our fast and professional aftersales service engineer team will go to your factory to install the machine, give you the operating manual, and train your employee until they can operate the machine well. 

The sample service
1. We can send you the video of the running machine. 
2. You are welcome to come to visit our factory, and see the machine running. 

Customized service
1. We can design the machines according your requirements(materil, power, filling type, the kinds of the bottles, and so on), at the same time we will give you our professional suggestion, as you know, we have been in this industry for many years. 

After-sales service
1. We will delivery the machine and provide the bill of load on time to make sure you can get the machine quickly
2. When you finish the Preparation conditions, our fast and professional aftersales service engineer team will go to your factory to install the machine, give you the operating manual, and train your employee until they can operate the machine well. 
3. We often ask feedback and offer help to our customer whose machine have been used in their factory for some time. 
4. We provide 1 year warranty
5. Well-trained & experienced staff are to answer all your inquiries in English and Chinese
6.24 hours for engineer response (all services part 5days in customer hand by Intl’ courier). 
7.12 Months guarantee and life-long technical support. 
8. Your business relationship with us will be confidential to any third party. 
9. Good after-sale service offered, please get back to us if you got any questions. 

Quality Control
We have the single quality department, that make sure the material of the raw materials is good, and ensure the machine running smoothly. 

If you want to know more information about the product, You can send an inquiry, we will solve any of your problems and send you running video. 

HangZhou Proman Machine Co. Ltd,is a production manufacturer and exporter specialized in water treatment plants,beverage filling machine, packing machine, bottle blowing machine, injection moulding machine and spare parts of filling line.
Our factory was established in the year of 1998, with the long history of accumulated experience in filling machine industry in south ZheJiang . There are many development engineers of filling machine in our company. We devote ourselves to the development, research and production of liquid food and beverage packing and filling industry.
Besides, we have our own designs for the bottles.
 
Proman Machine cooperated with many customers in recent years, we win the trust of customers from our high-quality products. And we are looking forward to the future cooperation with you if our products can impress you deeply!

FAQ

1. Where is your factory?
Our Factory is located in HangZhou City, 2 hours drive from ZheJiang and 1 hour drive from HangZhou(airplane & high-speed rail). If you arrive at ZheJiang or HangZhou, we can pick you up to visit our factory. 

2. Do you have any technical supports with your Beverage Filling Machines?
Yes, We have a professional team of engineers who owned many installation, debug and training experiences abroad, are available to service machinery overseas. 

3. What’s your guarantee or the warranty of the quality if we buy your machines?
We offer high quality machines with 1 year warranty and supply life-long technical support.
You’re always welcome to visit our company. If you have any interest on our products. Please do not hesitate to contact us.

 

The 5 components of an axle, their function and installation

If you’re considering replacing an axle in your vehicle, you should first understand what it is. It is the component that transmits electricity from 1 part to another. Unlike a fixed steering wheel, the axles are movable. The following article will discuss the 5 components of the half shaft, their function and installation. Hopefully you were able to identify the correct axle for your vehicle. Here are some common problems you may encounter along the way.

five components

The 5 components of the shaft are flange, bearing surface, spline teeth, spline pitch and pressure angle. The higher the number of splines, the stronger the shaft. The maximum stress that the shaft can withstand increases with the number of spline teeth and spline pitch. The diameter of the shaft times the cube of the pressure angle and spline pitch determines the maximum stress the shaft can withstand. For extreme load applications, use axles made from SAE 4340 and SAE 1550 materials. In addition to these 2 criteria, spline rolling produces a finer grain structure in the material. Cutting the splines reduces the strength of the shaft by 30% and increases stress.
The asymmetric length of the shaft implies different torsional stiffness. A longer shaft, usually the driver’s side, can handle more twist angles before breaking. When the long axis is intact, the short axis usually fails, but this does not always happen. Some vehicles have short axles that permanently break, causing the same failure rate for both. It would be ideal if both shafts were the same length, they would share the same load.
In addition to the spline pitch, the diameter of the shaft spline is another important factor. The small diameter of a spline is the radius at which it resists twisting. Therefore, the splines must be able to absorb shock loads and shocks while returning to their original shape. To achieve these goals, the spline pitch should be 30 teeth or less, which is standard on Chrysler 8.75-inch and GM 12-bolt axles. However, a Ford 8.8-inch axle may have 28 or 31 tooth splines.
In addition to the CV joints, the axles also include CV joints, which are located on each end of the axle. ACV joints, also known as CV joints, use a special type of bearing called a pinion. This is a nut that meshes with the side gear to ensure proper shaft alignment. If you notice a discrepancy, take your car to a shop and have it repaired immediately.

Function

Axles play several important roles in a vehicle. It transfers power from the transmission to the rear differential gearbox and the wheels. The shaft is usually made of steel with cardan joints at both ends. Shaft Shafts can be stationary or rotating. They are all creatures that can transmit electricity and loads. Here are some of their functions. Read on to learn more about axles. Some of their most important features are listed below.
The rear axle supports the weight of the vehicle and is connected to the front axle through the axle. The rear axle is suspended from the body, frame and axle housing, usually spring loaded, to cushion the vehicle. The driveshaft, also called the propshaft, is located between the rear wheels and the differential. It transfers power from the differential to the drive wheels.
The shaft is made of mild steel or alloy steel. The latter is stronger, more corrosion-resistant and suitable for special environments. Forged for large diameter shafts. The cross section of the shaft is circular. While they don’t transmit torque, they do transmit bending moment. This allows the drive train to rotate. If you’re looking for new axles, it’s worth learning more about how they work.
The shaft consists of 3 distinct parts: the main shaft and the hub. The front axle assembly has a main shaft, while the rear axle is fully floating. Axles are usually made of chrome molybdenum steel. The alloy’s chromium content helps the axle maintain its tensile strength even under extreme conditions. These parts are welded into the axle housing.

Material

The material used to make the axle depends on the purpose of the vehicle. For example, overload shafts are usually made of SAE 4340 or 1550 steel. These steels are high strength low alloy alloys that are resistant to bending and buckling. Chromium alloys, for example, are made from steel and have chromium and molybdenum added to increase their toughness and durability.
The major diameter of the shaft is measured at the tip of the spline teeth, while the minor diameter is measured at the bottom of the groove between the teeth. These 2 diameters must match, otherwise the half shaft will not work properly. It is important to understand that the brittleness of the material should not exceed what is required to withstand normal torque and twisting, otherwise it will become unstable. The material used to make the axles should be strong enough to carry the weight of a heavy truck, but must also be able to withstand torque while still being malleable.
Typically, the shaft is case hardened using an induction process. Heat is applied to the surface of the steel to form martensite and austenite. The shell-core interface transitions from compression to tension, and the peak stress level depends on the process variables used, including heating time, residence time, and hardenability of the steel. Some common materials used for axles are listed below. If you’re not sure which material is best for your axle, consider the following guide.
The axle is the main component of the axle and transmits the transmission motion to the wheels. In addition, they regulate the drive between the rear hub and the differential sun gear. The axle is supported by axle bearings and guided to the path the wheels need to follow. Therefore, they require proper materials, processing techniques and thorough inspection methods to ensure lasting performance. You can start by selecting the material for the shaft.
Choosing the right alloy for the axle is critical. You will want to find an alloy with a low carbon content so it can harden to the desired level. This is an important consideration because the hardenability of the alloy is important to the durability and fatigue life of the axle. By choosing the right alloy, you will be able to minimize these problems and improve the performance of your axle. If you have no other choice, you can always choose an alloy with a higher carbon content, but it will cost you more money.

Install

The process of installing a new shaft is simple. Just loosen the axle nut and remove the set bolt. You may need to tap a few times to get a good seal. After installation, check the shaft at the points marked “A” and “D” to make sure it is in the correct position. Then, press the “F” points on the shaft flange until the points are within 0.002″ of the runout.
Before attempting to install the shaft, check the bearings to make sure they are aligned. Some bearings may have backlash. To determine the amount of differential clearance, use a screwdriver or clamp lever to check. Unless it’s caused by a loose differential case hub, there shouldn’t be any play in the axle bearings. You may need to replace the differential case if the axles are not mounted tightly. Thread adjusters are an option for adjusting drive gear runout. Make sure the dial indicator is mounted on the lead stud and loaded so that the plunger is at right angles to the drive gear.
To install the axle, lift the vehicle with a jack or crane. The safety bracket should be installed under the frame rails. If the vehicle is on a jack, the rear axle should be in the rebound position to ensure working clearance. Label the drive shaft assemblies and reinstall them in their original positions. Once everything is back in place, use a 2-jaw puller to pry the yoke and flange off the shaft.
If you’ve never installed a half shaft before, be sure to read these simple steps to get it right. First, check the bearing surfaces to make sure they are clean and undamaged. Replace them if they look battered or dented. Next, remove the seal attached to the bushing hole. Make sure the shaft is installed correctly and the bearing surfaces are level. After completing the installation process, you may need to replace the bearing seals.