Product Description

Specification

Electric system
Motor	Light weight high speed brushless
	250W/350w CZPT M400 high speed brushless central motor
Battery	36V10Ah  or 48V 10AH native/Samsung Li-ion battery
PAS	Torque Sensor
Controller	intelligent bruhsless.
Charger	AC 100V -240V 2amps smart charger
	Charging time:4-6hours
Performance
Max speed	25km/h (EU)
Range	60-70km with 36V/10Ah li-ion battery(torque sensor).
Max load	120kgs
Net weight	27kgs
Gross weight	30kgs
Container load	90pcs/20ft container,180pcs/40ft container
Display	Smart CZPT LCD display
Main components
Frame	6061 aluminium alloy.
Tyres	700C CST/Kender tyre
Rim	Al alloy  double wall and CNC side wall.
Front fork	TGS/SUNTOUR Al alloy fork with suspension function
Front brake	TEKTRO Disc brake
Rear brake	TEKTRO Disc brake
Speed gears	SHIMANO Acera 8 speeds
Rear derailleur	SHIMANO Acera 8 speeds
Stem	al alloy .
Brake lever	Al alloy with power off switch.  PROMAX/TEKTRO
Chain	KMC Rust resistant chain.
Chain wheel	al alloy crank.
Mudguard	YES
Saddle	Comfortable SR Saddle from Italy
Lighting	front & rear light. LED
Pedal	Foldablestyle pedal .
Packing size	147 x 27 x 74cm special for exporting

More detailed pictures

Delivery and Package 

 

Company Information

 

LOHAS VEHICLE  is an electric bicycle factory which is located in HangZhou city, ZHangZhoug Province which is near ZheJiang and HangZhou . High speed train straight  to arrive to our company.

We have more than 10years OEM experience, supported by top Technical Team and excellent Sales Team.

After developing the new electric bicycle,Staff in  our company keep riding the bikes for commuter everyday ,to test the stability ,also to improve the model from every aspect.

 

FAQ

1. What’s the minimum order MOQ?

 

Our MOQ is 15pcs(30 pcs is required for special model )

 

2. What is the production and delivery time? 

 

Production time is from 15 to 50days. Depending on the models. 

 

3. Can I order a sample?  

 

Yes. we will send a sample to you by shipping or DHL/TNT, but you must pay the sample and shipping or DHL/TNT fee. 

 

4. How about warranty ?

 

alloy frame 3 years , motor 1 years, lithium battery 2 years, controller 1 years.

 

5. Could I use my own LOGO or design on goods?

 

Yes. When order quantity is big, you can use your own LOGO or your language manual etc,

 

6. Does company accept EURO ?

 

Yes. We also have EURO account, not only USD.

 

7. What is the payment terms?

 

We accept T/T, L/C, DP, DA , OA, West Union

 

8. How can I go to the factory ?

our  factory is located in HangZhou city, ZHangZhoug province, China.

It is 1.5 hours by air from HangZhou;  2 hours by D-train from Shangha to HangZhou ;

9. Can we mix the 20ft/40ft/40HQ container?  

Yes, you can mix it , you can mix 2-5 models in a 20FCL container for Alloy Electric bicycle 

Contact us:

 

Thank you very much for visiting our website on alibaba.  And  also welcome to visit our factory.

 

                                                                                                                       LOHAS VEHICLE

 

 

How to Calculate the Diameter of a Worm Gear

In this article, we will discuss the characteristics of the Duplex, Single-throated, and Undercut worm gears and the analysis of worm shaft deflection. Besides that, we will explore how the diameter of a worm gear is calculated. If you have any doubt about the function of a worm gear, you can refer to the table below. Also, keep in mind that a worm gear has several important parameters which determine its working.

Duplex worm gear

A duplex worm gear set is distinguished by its ability to maintain precise angles and high gear ratios. The backlash of the gearing can be readjusted several times. The axial position of the worm shaft can be determined by adjusting screws on the housing cover. This feature allows for low backlash engagement of the worm tooth pitch with the worm gear. This feature is especially beneficial when backlash is a critical factor when selecting gears.
The standard worm gear shaft requires less lubrication than its dual counterpart. Worm gears are difficult to lubricate because they are sliding rather than rotating. They also have fewer moving parts and fewer points of failure. The disadvantage of a worm gear is that you cannot reverse the direction of power due to friction between the worm and the wheel. Because of this, they are best used in machines that operate at low speeds.
Worm wheels have teeth that form a helix. This helix produces axial thrust forces, depending on the hand of the helix and the direction of rotation. To handle these forces, the worms should be mounted securely using dowel pins, step shafts, and dowel pins. To prevent the worm from shifting, the worm wheel axis must be aligned with the center of the worm wheel’s face width.
The backlash of the CZPT duplex worm gear is adjustable. By shifting the worm axially, the section of the worm with the desired tooth thickness is in contact with the wheel. As a result, the backlash is adjustable. Worm gears are an excellent choice for rotary tables, high-precision reversing applications, and ultra-low-backlash gearboxes. Axial shift backlash is a major advantage of duplex worm gears, and this feature translates into a simple and fast assembly process.
When choosing a gear set, the size and lubrication process will be crucial. If you’re not careful, you might end up with a damaged gear or 1 with improper backlash. Luckily, there are some simple ways to maintain the proper tooth contact and backlash of your worm gears, ensuring long-term reliability and performance. As with any gear set, proper lubrication will ensure your worm gears last for years to come.

Single-throated worm gear

Worm gears mesh by sliding and rolling motions, but sliding contact dominates at high reduction ratios. Worm gears’ efficiency is limited by the friction and heat generated during sliding, so lubrication is necessary to maintain optimal efficiency. The worm and gear are usually made of dissimilar metals, such as phosphor-bronze or hardened steel. MC nylon, a synthetic engineering plastic, is often used for the shaft.
Worm gears are highly efficient in transmission of power and are adaptable to various types of machinery and devices. Their low output speed and high torque make them a popular choice for power transmission. A single-throated worm gear is easy to assemble and lock. A double-throated worm gear requires 2 shafts, 1 for each worm gear. Both styles are efficient in high-torque applications.
Worm gears are widely used in power transmission applications because of their low speed and compact design. A numerical model was developed to calculate the quasi-static load sharing between gears and mating surfaces. The influence coefficient method allows fast computing of the deformation of the gear surface and local contact of the mating surfaces. The resultant analysis shows that a single-throated worm gear can reduce the amount of energy required to drive an electric motor.
In addition to the wear caused by friction, a worm wheel can experience additional wear. Because the worm wheel is softer than the worm, most of the wear occurs on the wheel. In fact, the number of teeth on a worm wheel should not match its thread count. A single-throated worm gear shaft can increase the efficiency of a machine by as much as 35%. In addition, it can lower the cost of running.
A worm gear is used when the diametrical pitch of the worm wheel and worm gear are the same. If the diametrical pitch of both gears is the same, the 2 worms will mesh properly. In addition, the worm wheel and worm will be attached to each other with a set screw. This screw is inserted into the hub and then secured with a locknut.

Undercut worm gear

Undercut worm gears have a cylindrical shaft, and their teeth are shaped in an evolution-like pattern. Worms are made of a hardened cemented metal, 16MnCr5. The number of gear teeth is determined by the pressure angle at the zero gearing correction. The teeth are convex in normal and centre-line sections. The diameter of the worm is determined by the worm’s tangential profile, d1. Undercut worm gears are used when the number of teeth in the cylinder is large, and when the shaft is rigid enough to resist excessive load.
The center-line distance of the worm gears is the distance from the worm centre to the outer diameter. This distance affects the worm’s deflection and its safety. Enter a specific value for the bearing distance. Then, the software proposes a range of suitable solutions based on the number of teeth and the module. The table of solutions contains various options, and the selected variant is transferred to the main calculation.
A pressure-angle-angle-compensated worm can be manufactured using single-pointed lathe tools or end mills. The worm’s diameter and depth are influenced by the cutter used. In addition, the diameter of the grinding wheel determines the profile of the worm. If the worm is cut too deep, it will result in undercutting. Despite the undercutting risk, the design of worm gearing is flexible and allows considerable freedom.
The reduction ratio of a worm gear is massive. With only a little effort, the worm gear can significantly reduce speed and torque. In contrast, conventional gear sets need to make multiple reductions to get the same reduction level. Worm gears also have several disadvantages. Worm gears can’t reverse the direction of power because the friction between the worm and the wheel makes this impossible. The worm gear can’t reverse the direction of power, but the worm moves from 1 direction to another.
The process of undercutting is closely related to the profile of the worm. The worm’s profile will vary depending on the worm diameter, lead angle, and grinding wheel diameter. The worm’s profile will change if the generating process has removed material from the tooth base. A small undercut reduces tooth strength and reduces contact. For smaller gears, a minimum of 14-1/2degPA gears should be used.

Analysis of worm shaft deflection

To analyze the worm shaft deflection, we first derived its maximum deflection value. The deflection is calculated using the Euler-Bernoulli method and Timoshenko shear deformation. Then, we calculated the moment of inertia and the area of the transverse section using CAD software. In our analysis, we used the results of the test to compare the resulting parameters with the theoretical ones.
We can use the resulting centre-line distance and worm gear tooth profiles to calculate the required worm deflection. Using these values, we can use the worm gear deflection analysis to ensure the correct bearing size and worm gear teeth. Once we have these values, we can transfer them to the main calculation. Then, we can calculate the worm deflection and its safety. Then, we enter the values into the appropriate tables, and the resulting solutions are automatically transferred into the main calculation. However, we have to keep in mind that the deflection value will not be considered safe if it is larger than the worm gear’s outer diameter.
We use a four-stage process for investigating worm shaft deflection. We first apply the finite element method to compute the deflection and compare the simulation results with the experimentally tested worm shafts. Finally, we perform parameter studies with 15 worm gear toothings without considering the shaft geometry. This step is the first of 4 stages of the investigation. Once we have calculated the deflection, we can use the simulation results to determine the parameters needed to optimize the design.
Using a calculation system to calculate worm shaft deflection, we can determine the efficiency of worm gears. There are several parameters to optimize gearing efficiency, including material and geometry, and lubricant. In addition, we can reduce the bearing losses, which are caused by bearing failures. We can also identify the supporting method for the worm shafts in the options menu. The theoretical section provides further information.