Product Description

Ball screw drive automated actuator for Semiconductor chip inspection equipment

 

Product description:

 1. Multi-tasking design : Integrated drive with ball screw and CZPT rail U- references , in addition to providing precision linear motion , but also with a versatile accessory. The application of the import multipurpose design is very convenient , but also can achieve high precision linear drive demand .

2. Small and light : U type rail can be CZPT rail and also can take the platform structure with substantially to reduced installation Volume, and the finite element method to design the best structure , get the optimal stiffness to weight ratio. Low torque and low inertia smooth positioning exercise, can reduce energy consumption.

3.High-precision and high rigidity : according to  the Deformation Analysis of the contact position of the ball by the load of all directions, that this precision linear module with high accuracy and high rigidity characteristics . The finite element method of optimal structural design, to get the best stiffness to weight ratio.

4.Easy to detection and equipped : positioning accuracy , positioning repeatability , walking parallel degree and starting torque and other functions are easy to detected .

5.Easy to facilitate assembly and maintenance :  can assemble complete without professional skilled assembly workers, good lubrication to Dust-proof, easy maintenance.

 

Product name	linear module	Product model	TMH6S
Product type	Semi-sealed ball screw drive	Repeatability Accuracy	±0.01
Screw Lead	2/5/10/20mm	Speed range	16/41/83/166mm/s
Maximum Payload	Horizontal 30kg;Vertical 15kg	Rated thrust	1225/490/245/85N
Stroke range	100-800mm	Maximum Static Torque	0.39N.m
Ball screw	C7¢12mm	Linear guide	W42*H9.5mm
Couping	7*6.35mm	Drive Motor	Servo Motor
Motor Position	Exposed/Lower Side/Right Side/Left Side	Sensor	Inside/Outside/No Sensor
Linear Module Installation Way	Horizontal/Vertical/Wall Installation	Warranty	12 Months
Delivery Time	12-15 Days, According to Quantity	OEM/drawing/solution	Available
Product advantage	High precision, heavy load, more stable, qualified raw material, low cost, short lead time, quick assemble&disassemble, easy maintenance
Application equipment	Car polisher machine, metal polishing machine, medical equipment, textile machine, food grabbing machine, laser cutting machine, 3D printing device, labeling machine, assembly equipment, welding euipment, testing equipment, carrying machine, all the automation equipment .

Product pictures: 

Product detailes:

Range of application:

 It can be used in combination with single or multiple axes. It is easy to match the required workpieces in various industries and it becomes a simple and practical mechanical arm. It is mainly used in dustfree workshops or special fields such as electronics and medical equipment, such as film, Depreciation, IC printing, CCD on-line inspection, precise positioning detection of soldering automation equipment, laser plus(laser cutting/laser marking/laser engraving/laser drilling,etc.) precision assembly, precision machine tools, semiconductor production equipment, location detection, electronic production equipment , and 3D printing equipment and other fields.

Production and testing:

Packing and shipping:

1. For Sample or small order, less than 45kg, we suggest to ship by express. (door to door, convenient) 

2. For small order or big order, between 45-200kg, we suggest to ship by air. (fastest and safest,but a little expensive)

3. For big order, more than 200kg, we suggest to ship by sea. (cheapest, but long time)

Our  Factory:

 ZheJiang CZPT Precision Technology Co., Ltd. (called “Tiayo”) located in HangZhou, ZheJiang , nearby HangZhou HangZhou International Airport where runs the second maglev train in China. Tiayo is a China-based company, established in 2007, specializing in R&D, production, marketing, project consultancy of linear actuators and motors, mainly serve the automation industry. 

 For over 11 years, we focus on providing high quality products, excellent after sales service and full solutions of automation machine. Our well-quipped facilities, excellent quality control system gained good reputation of overseas and domestic clients.

 As for now, our linear actuators have been widely used in PC, LCD, PCB, LED, PDP, biotechnology, semiconductor, automotive, optical, food, medical, energy and related industries.

 Tiayo will initiate the second phase of our development strategy, “reasonable price, efficient production time and lifelong time after sales service” is our tenet. We desire to meet more professional business partners to make industrial automation better together.

Our Exhibition:

Tiayo aims to be linear transmission,pneumatic components & vacuum components provider,meanwile we are a linear module manufacturer. We hope to provide a full solution for automation industry to make powerful future. 

Our Service:

1. Our products use high-quality materials and adopt mature processing methods.
2. The products of each series are very rich. If you don’t see them on the page, please contact customer service.
3. Our products provides 1 year warranty. 
4. We can accept customized processing only if you provide drawings.
5. Our quotation is ex-factory unit price. Freight needs to be borne by you. Please consult the freight.
6. Under normal circumstances, the goods will be delivered within 20 days.
7. Our company always listens to your suggestions, if your opinions are favorable.

FAQ:

1. Q: Your products looks nice, can I get a full product catalog with specification for study?
    A: Yes, pls contact our TIAYO sales team.

2. Q: Can you tell me what is your company main business?
    A: Our factory mainly manufacture linear modules/actuators/motors, OEM is available .

3. Q: Which famous enterprise use your machines?
    A: There are BYD,Foxconn, LENS Technology, HUAWEI/Apple/OPPO/Vivo, etc. supply chain manufacturers are our key account .                                              

4. Q: If so, is it possible get sample machines before trial order?
     A: Yes, pls tell your detailed requirements to TIAYO sales team, we can modify the 3D drawing, prepare 1 or pair of customized sample for you .
   
5. Q: Good, how long is your lead-time?
    A: 7 working days for sample prepare, 12-15 working days for bulk order(Confirm each bill of international payment need extra 3 working days)

6. Q: Sounds good, how long is the warranty period of your machines?
    A: 12-months warranty is provided for our linear modules/actuators/motors, strictly based on sales contract.

7. Q: Wow, I want to do business with your company, what kind of payment terms should I use ?
    A: Sample order, trial order, repeat order, we accept T/T payment, 30% deposit pay in advance, 70% balance pay before transportation.(L/C payment only available for designated countries’client)

8. Q: What is the best shipment way for your products?
    A: For samples, the best delivery way is via airplane transport(or land transport),takes 1 week transfer to destination airport, for large quantity, the best shipping way is via CZPT ship(or land transport), takes 1 month to destination port. The nearest sea port is HangZhou/HangZhou.

9. Q: Why choose us?
    A: With more than 11 years experience of linear modules .

How to Select a Worm Shaft and Gear For Your Project

You will learn about axial pitch PX and tooth parameters for a Worm Shaft 20 and Gear 22. Detailed information on these 2 components will help you select a suitable Worm Shaft. Read on to learn more….and get your hands on the most advanced gearbox ever created! Here are some tips for selecting a Worm Shaft and Gear for your project!…and a few things to keep in mind.

Gear 22

The tooth profile of Gear 22 on Worm Shaft 20 differs from that of a conventional gear. This is because the teeth of Gear 22 are concave, allowing for better interaction with the threads of the worm shaft 20. The worm’s lead angle causes the worm to self-lock, preventing reverse motion. However, this self-locking mechanism is not entirely dependable. Worm gears are used in numerous industrial applications, from elevators to fishing reels and automotive power steering.
The new gear is installed on a shaft that is secured in an oil seal. To install a new gear, you first need to remove the old gear. Next, you need to unscrew the 2 bolts that hold the gear onto the shaft. Next, you should remove the bearing carrier from the output shaft. Once the worm gear is removed, you need to unscrew the retaining ring. After that, install the bearing cones and the shaft spacer. Make sure that the shaft is tightened properly, but do not over-tighten the plug.
To prevent premature failures, use the right lubricant for the type of worm gear. A high viscosity oil is required for the sliding action of worm gears. In two-thirds of applications, lubricants were insufficient. If the worm is lightly loaded, a low-viscosity oil may be sufficient. Otherwise, a high-viscosity oil is necessary to keep the worm gears in good condition.
Another option is to vary the number of teeth around the gear 22 to reduce the output shaft’s speed. This can be done by setting a specific ratio (for example, 5 or 10 times the motor’s speed) and modifying the worm’s dedendum accordingly. This process will reduce the output shaft’s speed to the desired level. The worm’s dedendum should be adapted to the desired axial pitch.

Worm Shaft 20

When selecting a worm gear, consider the following things to consider. These are high-performance, low-noise gears. They are durable, low-temperature, and long-lasting. Worm gears are widely used in numerous industries and have numerous benefits. Listed below are just some of their benefits. Read on for more information. Worm gears can be difficult to maintain, but with proper maintenance, they can be very reliable.
The worm shaft is configured to be supported in a frame 24. The size of the frame 24 is determined by the center distance between the worm shaft 20 and the output shaft 16. The worm shaft and gear 22 may not come in contact or interfere with 1 another if they are not configured properly. For these reasons, proper assembly is essential. However, if the worm shaft 20 is not properly installed, the assembly will not function.
Another important consideration is the worm material. Some worm gears have brass wheels, which may cause corrosion in the worm. In addition, sulfur-phosphorous EP gear oil activates on the brass wheel. These materials can cause significant loss of load surface. Worm gears should be installed with high-quality lubricant to prevent these problems. There is also a need to choose a material that is high-viscosity and has low friction.
Speed reducers can include many different worm shafts, and each speed reducer will require different ratios. In this case, the speed reducer manufacturer can provide different worm shafts with different thread patterns. The different thread patterns will correspond to different gear ratios. Regardless of the gear ratio, each worm shaft is manufactured from a blank with the desired thread. It will not be difficult to find 1 that fits your needs.

Gear 22’s axial pitch PX

The axial pitch of a worm gear is calculated by using the nominal center distance and the Addendum Factor, a constant. The Center Distance is the distance from the center of the gear to the worm wheel. The worm wheel pitch is also called the worm pitch. Both the dimension and the pitch diameter are taken into consideration when calculating the axial pitch PX for a Gear 22.
The axial pitch, or lead angle, of a worm gear determines how effective it is. The higher the lead angle, the less efficient the gear. Lead angles are directly related to the worm gear’s load capacity. In particular, the angle of the lead is proportional to the length of the stress area on the worm wheel teeth. A worm gear’s load capacity is directly proportional to the amount of root bending stress introduced by cantilever action. A worm with a lead angle of g is almost identical to a helical gear with a helix angle of 90 deg.
In the present invention, an improved method of manufacturing worm shafts is described. The method entails determining the desired axial pitch PX for each reduction ratio and frame size. The axial pitch is established by a method of manufacturing a worm shaft that has a thread that corresponds to the desired gear ratio. A gear is a rotating assembly of parts that are made up of teeth and a worm.
In addition to the axial pitch, a worm gear’s shaft can also be made from different materials. The material used for the gear’s worms is an important consideration in its selection. Worm gears are usually made of steel, which is stronger and corrosion-resistant than other materials. They also require lubrication and may have ground teeth to reduce friction. In addition, worm gears are often quieter than other gears.

Gear 22’s tooth parameters

A study of Gear 22’s tooth parameters revealed that the worm shaft’s deflection depends on various factors. The parameters of the worm gear were varied to account for the worm gear size, pressure angle, and size factor. In addition, the number of worm threads was changed. These parameters are varied based on the ISO/TS 14521 reference gear. This study validates the developed numerical calculation model using experimental results from Lutz and FEM calculations of worm gear shafts.
Using the results from the Lutz test, we can obtain the deflection of the worm shaft using the calculation method of ISO/TS 14521 and DIN 3996. The calculation of the bending diameter of a worm shaft according to the formulas given in AGMA 6022 and DIN 3996 show a good correlation with test results. However, the calculation of the worm shaft using the root diameter of the worm uses a different parameter to calculate the equivalent bending diameter.
The bending stiffness of a worm shaft is calculated through a finite element model (FEM). Using a FEM simulation, the deflection of a worm shaft can be calculated from its toothing parameters. The deflection can be considered for a complete gearbox system as stiffness of the worm toothing is considered. And finally, based on this study, a correction factor is developed.
For an ideal worm gear, the number of thread starts is proportional to the size of the worm. The worm’s diameter and toothing factor are calculated from Equation 9, which is a formula for the worm gear’s root inertia. The distance between the main axes and the worm shaft is determined by Equation 14.

Gear 22’s deflection

To study the effect of toothing parameters on the deflection of a worm shaft, we used a finite element method. The parameters considered are tooth height, pressure angle, size factor, and number of worm threads. Each of these parameters has a different influence on worm shaft bending. Table 1 shows the parameter variations for a reference gear (Gear 22) and a different toothing model. The worm gear size and number of threads determine the deflection of the worm shaft.
The calculation method of ISO/TS 14521 is based on the boundary conditions of the Lutz test setup. This method calculates the deflection of the worm shaft using the finite element method. The experimentally measured shafts were compared to the simulation results. The test results and the correction factor were compared to verify that the calculated deflection is comparable to the measured deflection.
The FEM analysis indicates the effect of tooth parameters on worm shaft bending. Gear 22’s deflection on Worm Shaft can be explained by the ratio of tooth force to mass. The ratio of worm tooth force to mass determines the torque. The ratio between the 2 parameters is the rotational speed. The ratio of worm gear tooth forces to worm shaft mass determines the deflection of worm gears. The deflection of a worm gear has an impact on worm shaft bending capacity, efficiency, and NVH. The continuous development of power density has been achieved through advancements in bronze materials, lubricants, and manufacturing quality.
The main axes of moment of inertia are indicated with the letters A-N. The three-dimensional graphs are identical for the seven-threaded and one-threaded worms. The diagrams also show the axial profiles of each gear. In addition, the main axes of moment of inertia are indicated by a white cross.